Read how to isolate analog signals

Many people find the problem of analog signal separation quite challenging. While there are numerous methods to isolate digital signals, options for isolating analog signals are much more limited. However, in many applications, isolation is necessary, and it is usually based on the following requirements:

1. Isolation of interference sources;

2. Separation of high voltage.

There are many ways to isolate digital signals, but when it comes to analog signal isolation, the options are far fewer than one might expect. The main issue is that the cost of isolation can be significantly higher than anticipated—especially in cases where precision is required. I have been working with such systems for years, and I’ve compiled a few common methods used for signal isolation:

Digital Isolation Methods:

1. Optocouplers – These are commonly used for low-speed digital signal isolation. For example, the Ps2501 offers an isolation voltage of over 3000V RMS and provides good cost-performance at lower speeds (below 100kHz). However, for higher frequencies (above 200kHz), optocouplers like the Ps2501 may not be suitable due to limitations in speed and performance. In such cases, high-speed optocouplers like the 6N137 or 6N136 are alternatives, but they tend to be expensive and consume more PCB space.

2. ADI’s Magnetic Isolation Chips (e.g., ADuM1250) – These chips offer better performance and smaller size compared to traditional optocouplers. They are ideal for high-speed digital signals and are relatively cost-effective, with prices starting around $0.7 per channel. However, their isolation voltage is generally limited to about 1000V, which may not be sufficient for high-voltage applications.

3. Transformer-based Isolation – This method is rarely used by hobbyists or small-scale projects because it lacks economic benefits. It is primarily used in industrial applications requiring very high isolation voltages, such as driving IGBTs or inverters, where standard chips or optocouplers cannot meet the requirements.

Analog Signal Isolation Methods:

1. Linear Optocouplers – Devices like the IL300 from Vishay are often used for linear analog signal isolation. They require additional components like op-amps and precision resistors to achieve good linearity. The isolation frequency is typically around 200kHz, and while they offer good performance, the accuracy may not reach 0.1% due to temperature effects. A basic setup can cost around 30 RMB per channel.

2. Isolation Amplifiers – These are the most accurate solutions available, offering linearity as high as 0.01%. Companies like TI and ADI produce these devices, but they come at a premium price—often exceeding 40 RMB per channel, or even up to $40 for ADI models. Despite the cost, they provide excellent stability and performance.

3. Frequency Conversion + Digital Isolation – This method involves converting the analog signal into a digital format, isolating it using digital techniques, and then converting it back. While this approach requires more complex circuitry, it offers a good balance between cost, accuracy, and reliability. Using a microcontroller or FPGA allows for flexibility and control, making it a popular choice in modern designs.

4. Flying Capacitors – This is a less common method that uses capacitors to transfer signals across an isolation barrier without needing separate power supplies. The process involves charging and discharging the capacitor in a controlled manner. While theoretically feasible, it has a limited bandwidth (typically around 10Hz) and requires precise timing, making it suitable only for specific low-frequency applications.

5. DA/AD + Digital Isolation – This is another effective method, especially for high-accuracy applications. By converting the analog signal to digital using an ADC, isolating it with a digital isolator, and then converting it back with a DAC, you can achieve excellent isolation performance. This method is particularly useful when dealing with high-speed or high-precision signals.

6. Ordinary Optocoupler with Feedback – This method is simple and cost-effective, but it lacks the consistency and stability required for high-linearity applications. It works by using a second optocoupler to provide feedback and compensate for non-linearities. While it may not be suitable for critical applications, it’s a viable option for low-cost, low-linearity scenarios.

In summary, the choice of isolation method depends heavily on the application's requirements, including speed, accuracy, voltage level, and budget. Whether you're working on a simple digital signal or a complex analog system, understanding the trade-offs between different isolation techniques is crucial for successful design.

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