The use of aggregates is widespread across various industries, including construction, water conservancy, highways, railways, and airport runways. With the rapid development of urban infrastructure, the demand for sand and aggregate materials has been steadily increasing. As a result, investors are paying more attention to the market potential of stone production lines and are considering investments in stone processing plants. Among these, a 400-500 tons per hour stone production line is one of the most commonly used setups due to its low investment, quick return on investment, and high profitability. But how exactly should such a production line be configured? Let's take a closer look.
A 400-500 tons per hour stone production line typically processes a variety of raw materials, such as pebbles, quartz, limestone, basalt, and coal gangue. Red Star Machine designs these production lines based on current industry standards, customer requirements, and the specific characteristics of the materials being processed. The goal is to provide a comprehensive and efficient process plan with technical support. The standard equipment configuration includes:
1. For hard materials: Vibrating feeder + jaw crusher + impact crusher + circular vibrating screen + sand making machine + sand washing machine + belt conveyor
2. For soft materials: Vibrating feeder + jaw crusher + cone crusher + circular vibrating screen + sand making machine + sand washing machine + belt conveyor
In addition, manufacturers often include electronic control systems and dust removal equipment to ensure the production line operates efficiently and safely.
The production process begins with the raw material being fed into the jaw crusher via a vibrating feeder, where it undergoes primary crushing. The crushed material is then transported by a belt conveyor to the secondary crusher—either an impact or cone crusher—where further size reduction occurs. After that, the material is screened using a circular vibrating screen. Any oversized particles are returned for re-crushing, while the properly sized material moves on to the sand making machine for efficient sand production. Finally, the sand is washed in a sand washing machine before being sent to the finished product area.
This 400-500 tons per hour stone production line offers several advantages. Its layout is compact and space-efficient, reducing infrastructure costs by up to 30% while ensuring smooth operation. It also boasts high productivity, efficiency, and the ability to produce sand with different specifications and grain sizes, resulting in better quality and more reasonable gradation. Additionally, environmental protection measures are well-implemented, with reduced dust, noise, and no harmful emissions, supporting green and low-carbon production. The equipment used is durable, leading to a 70% reduction in failure rates, lower maintenance costs, and an overall cost reduction of about ¥150,000.
Regarding investment, the budget for setting up a 400-500 tons per hour stone production line is a major concern for investors. However, with a full system provided by Red Star Machine, the equipment is not only affordable but also optimally configured for cost-effectiveness. Moreover, the company often runs special promotions, offering discounts of up to 80–90% on the entire system, making it more competitive compared to other manufacturers. This results in a cost reduction of around ¥100,000. For detailed investment estimates, you can call the toll-free number (0371-67772626), and a sales manager will provide a precise and comprehensive quotation tailored to your needs.
In summary, the 400-500 tons per hour stone production line designed by Red Star Machine is well-equipped, efficiently laid out, and highly productive. It is energy-efficient, environmentally friendly, and features a low initial investment, offering significant economic benefits to users. It is definitely worth considering and implementing. We warmly welcome everyone to visit our factory and learn more about our products and services.
Stone production line process: http://
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